Mobile manufacturer implementing ionization

Industry

mobile manufacturing

Challenge

In the mobile phone manufacturing industry, electrostatic discharge (ESD) is a significant concern, as it can cause significant damage to the sensitive electronic components that make up the devices. As such, many manufacturers implement ESD control measures to minimize the risk of ESD damage. In this case study, we'll explore how the use of ionization helped a mobile phone manufacturer reduce failures in their products.

The customer in question was a mobile phone manufacturer that was experiencing a high rate of failures in their products. After investigating the issue, the customer identified ESD damage as a contributing factor. They recognized the importance of ESD control and wanted to implement measures to minimize the risk of ESD damage.

 

Solution

Initially, the customer implemented standard ESD control measures, such as grounding, but found that they were not sufficient to prevent ESD damage. The customer turned to ionization as a potential solution to the problem. Ionization is a process that involves the generation of ions that neutralize static charges, thereby reducing the risk of ESD damage.

The customer worked with an ESD control specialist to design and install an ionization system in their production facility. The system consisted of a series of ionizers strategically placed throughout the production line to neutralize any static charges that could potentially cause ESD damage.

After the ionization system was installed, the customer saw a significant reduction in the rate of failures in their products. The system was able to effectively neutralize static charges, reducing the risk of ESD damage to the sensitive electronic components in the mobile phones. This resulted in fewer failures and improved product reliability.

One of the important ionization techniques implemented was Ion guns to clean the products before being inserting the mobile engine into the body which reduced the rate of rejections post packing to half.  

Moreover, the customer found that the use of ionization was a cost-effective solution compared to the cost of dealing with the consequences of ESD damage. The reduction in failures helped to improve customer satisfaction and reduce the need for costly repairs and replacements.

 

Merits

In conclusion, the use of ionization helped a mobile phone manufacturer reduce the rate of failures in their products by minimizing the risk of ESD damage. By working with an ESD control specialist to design and install an ionization system, the customer was able to effectively neutralize static charges and improve product reliability. The result was improved customer satisfaction and a significant reduction in the cost associated with ESD damage. it is very important to obtain the right advise during implementation to make sure the technique is effective.